Armed forces spend billions on camouflage uniforms

WASHINGTON — When it comes to dressing the U.S. military for combat, uniformity and belt-tightening apparently haven’t been in fashion recently.

Between 2003 and 2010, the Army spent more than $4 billion developing and producing a new camouflage uniform, the Army Combat Uniform (ACU). It decided on the camouflage pattern before testing was completed. And it began providing the uniform to troops before its Natick Soldier Research, Development and Engineering Center finished its evaluation and recommended a different pattern, according to a Government Accountability Office report released Friday.

In 2009, an Army study found the ACU “offered less effective concealment than the patterns chosen by the Marine Corps and some foreign military services, such as Syria and China,” according to the GAO report.

Meanwhile, soldiers in Afghanistan complained to the late Rep. John Murtha, D-Pa., then chair of the House Appropriations Defense subcommittee. In a June 2009 report, the House panel directed the Defense Department to take “immediate action” to supply new uniforms.

So, after the U.S. Army had spent billions over several years to outfit its troops, the Army in 2010 began replacing the ACU for the soldiers in Afghanistan, who got a new camouflage pattern that cost $3.4 million to develop and $300 million more last year to procure.

The new Operational Enduring Freedom Camouflage Pattern is in use, but since 2010 the Army has also been studying “three color variations, desert, woodland and transitional, as future uniform options,” according to the GAO. Army senior leaders will be briefed on the study and development plans, the GAO said.

More important, according to the GAO, if “the Army chooses a new camouflage uniform, officials estimate it may cost up to $4 billion over five years to replace its ⅛current€ uniform and related protective gear.”

The fashion story involving camouflage uniforms hardly ends with the Army.

Not so long ago, all the services were wearing what was known as the Army’s Battle Dress and Desert Camouflage uniform. However, since 2002 each service has introduced its own camouflage uniform.

Of course there are Defense Department policies and regulations that encourage the services to coordinate research and testing of such things as uniforms, and even a regulation that promotes standardization in combat clothing to reduce costs, the GAO said.

It was Marine Corps Commandant Gen. James Jones who in 2000 broke away from the pack. He directed that a new camouflage uniform be developed with increased durability and combat utility. The Marines, according to the GAO, spent $319,000 to develop their unique camouflage pattern. They started with 70 patterns and picked one that was created digitally by computer-pixelated shapes rather than the more traditional organic, leaflike ones.

The final pattern was tested in 2001 by 284 Marines who wore the uniform in field operations and in their garrisons. Though 25 percent of them found durability problems such as rips at the knees during training, two-thirds liked its appearance because after laundering the fabric retained “hard creases that were sharp enough for garrison wear.” The old Army combat uniform had to be ironed to get the crease needed for inspections. The Marines also did 20-year life-cycle cost estimates for their own camouflage uniform, which came to roughly $502 million.

The final version was initially placed in the field in 2002. As if to emphasize the service’s uniqueness, the Marine Corps in November 2001 got a U.S. government patent on its camouflage “uniform, pattern, fabric and design.”

In October 2002, the Air Force chief of staff ordered his own development project for a new combat uniform, one that would be distinct from the Army’s and less costly to maintain, according to the GAO. The Air Force spent about $3.2 million to develop the Airman Battle Uniform. It was not permanently pressed, but Air Force personnel had a different standard from the Marines for appearance on duty at bases.

By 2005, though, with the Iraq war underway, the Air Force found through tests that the noncombat uniform’s fabric caused heat buildup. The GAO criticized the Air Force selection process, which chose a tiger-stripe pattern and one fabric weight for both trousers and blouses for use in hot and cold climates. A year later, Air Warfare Center observers, testing the Air Force combat uniform, found its camouflage was “marginal or unsatisfactory for concealment 58 percent of the time,” the GAO reported.

In 2010, Air Force Central Command decided personnel in Afghanistan would be safer wearing the Army’s camouflage uniform because they risked standing out to enemy forces when operating jointly.

The Navy went its separate camouflage way beginning in 2006 when it approved a concept for its own desert and woodland uniforms for ground forces. The Navy spent $435,000 on the final design, which it began using in the field in 2011. Approval was given to use two patterns developed by Navy Special Warfare Command.

“The Navy’s goals were to adopt a set of uniforms that reflected the requirements of a 21st century Navy and its navy heritage,” according to the GAO. One Navy camouflage uniform is blue.

By law, the services are permitted to have their own uniform designs. The Marines and Navy even printed their service logos into their camouflage fabric, making it difficult for another service to adopt the uniform.

The camouflage uniform history is another reminder that despite 26 years of laws and regulations to push standardization of uniforms, service rivalries remain — even though the country can no longer afford them.

Talk to us

> Give us your news tips.

> Send us a letter to the editor.

> More Herald contact information.

More in Local News

People line up to grab food at the Everett Recovery Cafe on Wednesday, Dec. 4, 2024 in Everett, Washington. (Olivia Vanni / The Herald)
Coffee, meals and compassion are free at the Everett Recovery Cafe

The free, membership-based day center offers free coffee and meals and more importantly, camaraderie and recovery support.

Washington Gov. Jay Inslee proposed his final state budget on Tuesday. It calls for a new wealth tax, an increase in business taxes, along with some programs and a closure of a women’s prison. The plan will be a starting point for state lawmakers in the 2025 legislative session. (Jerry Cornfield / Washington State Standard)
Inslee proposes taxing the wealthy and businesses to close budget gap

His final spending plan calls for raising about $13 billion over four years from additional taxes. Republicans decry the approach.

Devani Padron, left, Daisy Ramos perform during dance class at Mari's Place Monday afternoon in Everett on July 13, 2016. (Kevin Clark / The Herald)
Mari’s Place helps children build confidence and design a better future

The Everett-based nonprofit offers free and low-cost classes in art, music, theater and dance for children ages 5 to 14.

The Everett Wastewater Treatment Plant along the Snohomish River on Thursday, June 16, 2022 in Everett, Washington. (Olivia Vanni / The Herald)
Everett water, sewer rates could jump 43% by 2028

The rate hikes would pay for improvements to the city’s sewer infrastructure.

Everett
Police believe Ebey Island murder suspect fled to Arizona

In April, prosecutors allege, Lucas Cartwright hit Clayton Perry with his car, killing him on the island near Everett.

The bond funded new track and field at Northshore Middle School on Thursday, Oct. 24, 2024 in Bothell, Washington. (Courtesy of Northshore School District)
Northshore School District bond improvements underway

The $425 million bond is funding new track and field complexes, playgrounds and phase one of two school replacements.

Two people stand on the highway as a car burns in the southbound lanes of Interstate 5 on Monday, Dec. 30 near Mountlake Terrace, Washington. (Eliza Aronson / The Herald)
Car fire slows traffic during I-5 evening commute

At its peak, the blaze backed up traffic for about 3 miles.

A rendering of the new TopGolf location filed in a permit application to the city.
TopGolf solidifies plans for Everett Mall location

The three-story golf facility will be built next to the Regal theater, permits show. (Provided photo)

FILE — The CNN anchor Aaron Brown, on set in New York on May 9, 2002. Brown, the longtime television anchor whose coverage during CNN’s live broadcast of the Sept. 11, 2001, terror attacks became one of the most well-known records of the day, died in Washington, D.C. on Dec. 29, 2024. He was 76. (Richard Perry/The New York Times)
Aaron Brown, KING, KIRO, CNN anchor, dies at 76

Brown would go on to win an Edward R. Murrow Award for his work on 9/11

Firefighters on the scene of a fatal high-speed crash that killed both drivers Tuesday morning. (Provided photo)
US 2 reopens after head-on crash kills two drivers

The road was closed for more than four hours between Highway 9 and 88th Street northeast in Snohomish while troopers investigated the crash.

Andrea Brown is back. ‘What’s Up With That?’

The column by Andrea Brown will run monthly in the Herald.

Everett
Sea Mar to take over Molina Healthcare clinic in Everett

Molina sold the clinic to the Washington nonprofit for “a nominal fee.”

Support local journalism

If you value local news, make a gift now to support the trusted journalism you get in The Daily Herald. Donations processed in this system are not tax deductible.